manufacturing huge hard tooth surface gear

GearOur company has the ability to forge, quench and temper, process, surfuce quench and carbonize high precision soft/ hard-surfaced gear or gear shaft. The main specification is within Φ3500mm, Mn≤40mm. Our company can produce 4000 tons of gears and gears shafs annually, and can produce different products according to our custumers’ requirements. The main technical parameters of gear Standard of materials: GB/T3077-1999The grade of materials: 45, 20Cr, 40Cr , 35Cr Mo , 42Cr Mo, 20CrMnMo, 20CrMnTi, 17CrNiMo6, 20CrNi2MoStandard of pruduction: ISO1328-1995Smelting method: electric arc furnace + refining furnacePrecision accuracy: according to GB/T10095-88 standard, within five degradeHardness: 56-60 HRC is the hardest; 40-55 HRC is the average hardness; below 28 HRC is the softDetection methods and the implementation of standardsSamples are from the same furnace Tensile test is done according to GB/T288-2002 standard Hardness test is done according to GB/T231 standard Standard of ultrasonic flaw detectionAll forging pieces must go through the GB/T6402-1999 standard ultrasonic flaw detection, grade two. If the forging pieces are within 1000 kgs, they can reach the GB/T6402-1999 standard, grade one. Manetic particle testingEvery product must be tested after the surface quenching and machining. Method: magnetic particle testing Satisfying products: no crack, scab, white dot or fold. Repair welding is not allowed. Statistics above are for reference. We can produce according to different requirements. Parking: wood package for shipping (see below)Flow chart of hard gear production